Ye Su, Ye Yu-tang, Liu Juan-xiu, Liu Lin, Du Chun-lei. Error compensation for trim puncher based on rapid super-resolution measurement[J]. Journal of Applied Optics, 2015, 36(3): 454-459. DOI: 10.5768/JAO201536.0305002
Citation: Ye Su, Ye Yu-tang, Liu Juan-xiu, Liu Lin, Du Chun-lei. Error compensation for trim puncher based on rapid super-resolution measurement[J]. Journal of Applied Optics, 2015, 36(3): 454-459. DOI: 10.5768/JAO201536.0305002

Error compensation for trim puncher based on rapid super-resolution measurement

More Information
  • To eliminate the punching error of the flexible printed circuits(FPC) caused by the deformation of the films during the running time of the trim puncher, we used the images of the target after punching to measure the distance between the dies and the punching edge, and calculated the error of the system in order to do error compensation. The experiment results demonstrate that, after error compensation, the root-mean-square error of the punching position, respectively, reduces by 41.6% and 17.0% in X-direction and in Y-direction, the process capability index of system is 1.6118. We used film to extend the dimensions of the FPC production and increase the useful area of the production, so that the cost of production could decrease. The proposed rapid superresolution measurement, without using image registration, enable to reduce the position error of image edges from 0.5 pixels to 0.25 pixels. The error compensation used in this study can reduce the error of punching position caused by running a production for several hours. The proposed system is capable of satisfying the precision requirements of FPC punching.
  • [1]Fjelstad J. Flexible circuit technology[M]. USA: silicon Valley Publishers Group,1998:9-11.
    [2]Lee Y C, Lee S C, Kim S M. Design of vision based punching machine having serial communication[C]. Korea: Proceedings of the International Conference on Control, Automation, and Systems, 2005:2430-2434.
    [3]Tsay D M, Chen H P, Shih W C, et al. Performance improvement of a punching mechanism for flexible printed circuit boards[C]. France:12th IFToMM World Congress, 2007.
    [4]Huske M. Burr and stress-free cutting of flexible printed circuits[J]. OnBoard Technology, 2006,6(01):18-21
    [5]Huang Jiexian, Li Di, Ye Feng, et al. Detection of surface defection of solder on flexible printed circuit [J]. Optics and Precision Engineering, 2010, 18(11): 2443-2453.
    黄杰贤, 李迪, 叶峰, 等. 挠性印制电路板焊盘表面缺陷的检测[J]. 光学精密工程, 2010, 18(11): 2443-2453.
    [6]Ouyang Gaofei, Kuang Yongcong, Xie Hongwei, et al. Accurate image capture for surface mounting component based on subpixel location [J]. OptoElectronic Engineering, 2010, 37(06): 16-22.
    欧阳高飞, 邝泳聪, 谢宏威, 等. 基于亚像素定位的贴装元件精确取像技术 [J].光电工程, 2010, 37(06): 16-22.
    [7]Zheng Cheng, Zhu Mucheng. Application of image measuring technology in blade tip clearance measurement[J]. Journal of Applied Optics, 2014, 05(09): 835-840.
    郑臣, 朱目成. 影像测量技术在叶尖间隙测量中的应用 [J]. 应用光学, 2014, 05(09): 835-840.
    [8]Tsai R, Huang T S. Multiframe image restoration and registration[J]. Advances in Computer Vision and Image Processing, 1984, 1(2): 317-339.
    [9]Irani M, Peleg S. Improving resolution by image registration[J]. CVGIP: Graphical models and image processing, 1991, 53(3): 231-239.
    [10]Stark H, Oskoui P. High-resolution image recovery from image-plane arrays, using convex projections[J]. JOSA A, 1989, 6(11): 1715-1726.
    [11]Liang Jinglun, Kuang Yongcong, Xian Zhijun, et al. Step kinematic calibration of a XY-theta parallel stage using vision-based metrology [J]. Journal of Mechanical Engineering, 2014, 50(01): 1-9.
    梁经伦, 邝泳聪, 冼志军, 等. 基于视觉测量的XY-Theta并联平台分步运动学标定[J]. 机械工程学报, 2014, 50(01): 1-9.
    [12]Canny J. A computational approach to edge detection[J]. IEEE, 1986, 1(6): 679-698.
    [13]Steger C. Subpixel-precise extraction of lines and edges[J]. International Archives of Photogrammetry and Remote Sensing, 2000, 33(3): 141-156.
    [14]Steger C, Ulrich M, Wiedemann C. Machine vision algorithms and applications[M]. Germany: Wiley-VCH, 2008: 56-99.
    [15]Mosteller F, Tukey J W. Data analysis and regression: a second course in statistics[M]. Boston: Addison Wesley,1977:127-144.
    [16]IPC-9850. Surface Mount Placement Equipment Characterization[M]. USA: IPC, 2002: 13-15.
  • Related Articles

    [1]WEI Wei, CHEN Fen, ZHANG Huabo, LUO Yingguo, ZHANG Peng, PENG Zongju. Light field images super-resolution based on sub-pixel and gradient guide[J]. Journal of Applied Optics, 2024, 45(5): 956-965. DOI: 10.5768/JAO202445.0502003
    [2]CHEN Qingjiang, YIN Lexuan, SHAO Luoyi. Image super-resolution reconstruction based on multi-scale two-stage network[J]. Journal of Applied Optics, 2023, 44(6): 1343-1354. DOI: 10.5768/JAO202344.0602004
    [3]YANG Shuguang. Perceptually enhanced super-resolution reconstruction model based on deep back projection[J]. Journal of Applied Optics, 2021, 42(4): 691-697, 716. DOI: 10.5768/JAO202142.0402009
    [4]LI Zhipeng, ZHAO Changming, ZHANG Haiyang, ZHANG Zilong, WU Xuan. Application of multi-scale fusion super-resolution algorithm in UAV detection[J]. Journal of Applied Optics, 2021, 42(3): 462-473. DOI: 10.5768/JAO202142.0302003
    [5]ZHU Wenjie, LING He, YANG Shoupeng. Research on compensation for positioning errors of carbody welding points based on binocular vision[J]. Journal of Applied Optics, 2021, 42(1): 79-85. DOI: 10.5768/JAO202142.0102005
    [6]CUI Enkun, TENG Yanqing, LIU Jiawei. Calibration error compensation technique of stereoscopic vision measurement system[J]. Journal of Applied Optics, 2020, 41(6): 1174-1180. DOI: 10.5768/JAO202041.0601006
    [7]SU Chengzhi, YAN Chun, WANG Fei, ZHANG Chengshuang, BAO Yanling, RUAN Yingbo. Research on error compensation method for infrared temperature measurement under laser irradiation[J]. Journal of Applied Optics, 2019, 40(6): 1084-1090. DOI: 10.5768/JAO201940.0603001
    [8]Wang Yuan-yuan, Su Bing-hua, Qiu Wen-sheng. Super-resolution video restoration system based on ZedBoard[J]. Journal of Applied Optics, 2015, 36(4): 537-542. DOI: 10.5768/JAO201536.0402001
    [9]JIN Xiao-juan, DENG Zhi-liang. Super resolution reconstruction based on L1-norm and orthogonal gradient operator[J]. Journal of Applied Optics, 2012, 33(2): 305-312.
    [10]ZHANG Yi-fei, LI Liang-fu, WANG Jiao-ying, ZHENG Bao-zhong. Image enhancement algorithm based on super resolution reconstruction[J]. Journal of Applied Optics, 2011, 32(2): 250-255.
  • Cited by

    Periodical cited type(0)

    Other cited types(1)

Catalog

    Article views (1569) PDF downloads (115) Cited by(1)

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return