一种长焦距、宽波段卡式电视摄像机光机系统设计

    Design of an opto-mechanical system for a long-focal-length / wide-band cassegrain television camera

    • 摘要: 为了实现对空中远距离目标的跟踪与识别,同时满足机载平台对光学成像系统空间和重量受限的需求,设计了一款长焦距(850 mm)、宽波段(400 nm~1100 nm)的卡式电视摄像机(简称电视摄像机)。其中,卡塞格林(卡式)光学系统为反射式设计,没有色差,且能在相对较短的尺寸内实现长焦距,使得整个摄像系统更加紧凑。基于光学设计软件CODE V、三维建模软件UG对设计的卡式光学系统进行了仿真;基于ANSYS有限元仿真软件对系统进行了模态、重力载荷、热载荷、冲击/振动等仿真分析,并根据仿真结果对主镜及主要结构件进行多次轻量化优化设计;最后对大口径主镜胶层厚度、次镜胶层最小粘接面积进行了理论研究,并以此为依据指导主/次镜的粘接与电视摄像机的光机装调。仿真及试验结果表明:该光学系统的调制传递函数(MTF)在70 lp/mm处大于0.5,点列斑直径均小于像元尺寸6.5 μm,轻量化设计结果满足力学强度要求且质量减少了16.7 %,实验室光学分辨率为1.5″,距离约20 km时像质良好、像面稳定。系统设计、仿真、试验均达到了预定的目标,为后续复杂光机系统的光、机、热设计与仿真提供了一定的借鉴作用。

       

      Abstract: To achieve tracking and identification of long-distance aerial targets while meeting the practical requirements of airborne platforms for limited space and weight of optical imaging systems, this paper designs a long-focal-length(850 mm)/wide-band(400 nm~1 100 nm) Cassegrain TV camera (hereinafter referred to as the TV camera). The Cassegrain optical system is a reflective design, which has no chromatic aberration and can achieve a long focal length within a relatively short physical size, making the entire camera system more compact.. Therefore, the design and simulation of the Cassegrain optical system based on the optical design software CODE V and the 3D modeling software UG are carried out; the modal, gravity load, thermal load, impact/vibration and other simulation analyses based on the ANSYS finite element simulation software are conducted, and the primary mirror and main structural parts are optimized for lightweight design multiple times according to the simulation results. The theoretical research on the adhesive layer thickness of the large-aperture primary mirror and the minimum bonding area of the secondary mirror's adhesive layer is carried out, which is used to guide the bonding of the primary/secondary mirrors and the opto-mechanical assembly and adjustment of the TV camera. The simulation and test results show that: the modulation transfer function (MTF) of the optical system is greater than 0.5 at 70 lp/mm; the diameter of the spot diagram is less than the pixel size of 6.5 μm; the lightweight design results meet the mechanical strength requirements and the weight is reduced by 16.7%; the laboratory optical resolution is 1.5"; the image quality is good and the image plane is stable at an about distance of 20 km. The design, simulation and test have all achieved the preset goals, accumulating certain engineering practice experience for the optical, mechanical and thermal design and simulation of subsequent complex opto-mechanical systems.

       

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