红外热波技术在装甲装备故障诊断和缺陷检测中的应用

冯辅周, 张超省, 张丽霞, 闵庆旭

冯辅周, 张超省, 张丽霞, 闵庆旭. 红外热波技术在装甲装备故障诊断和缺陷检测中的应用[J]. 应用光学, 2012, 33(5): 827-831.
引用本文: 冯辅周, 张超省, 张丽霞, 闵庆旭. 红外热波技术在装甲装备故障诊断和缺陷检测中的应用[J]. 应用光学, 2012, 33(5): 827-831.
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FENG Fu-zhou, ZHANG Chao-sheng, ZHANG Li-xia, MIN Qing-xu. Application of infrared thermal wave technology in fault diagnosis and defect detection for armored equipments[J]. Journal of Applied Optics, 2012, 33(5): 827-831.
Citation: FENG Fu-zhou, ZHANG Chao-sheng, ZHANG Li-xia, MIN Qing-xu. Application of infrared thermal wave technology in fault diagnosis and defect detection for armored equipments[J]. Journal of Applied Optics, 2012, 33(5): 827-831.
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红外热波技术在装甲装备故障诊断和缺陷检测中的应用

  • 装甲兵工程学院 机械工程系,北京 100072

详细信息
    通讯作者:

    冯辅周（1971-）,男, 湖北黄冈人, 博士, 教授, 主要从事设备状态监测与故障诊断工作。

  • 中图分类号: TN219; P206

Application of infrared thermal wave technology in fault diagnosis and defect detection for armored equipments

  • Department of Mechanical Engineering,Academy of Armored Force Engineering,Beijing 100072,China

摘要

    摘要
  • 摘要: 针对装甲装备典型故障诊断操作复杂及缺陷检测效率低下等问题，将国外装备维修中广泛应用的红外热波技术引入到装甲装备维修过程中。简要介绍了红外热波技术的基本原理及特点，系统分析了信噪比和热激励2个因素对检测效果的影响，并成功实现了装备发动机动力不足的故障诊断和装甲板裂纹的缺陷检测。试验结果表明：该技术能够在不解体的情况下实现发动机动力不足故障的准确定位，同时能够在3.5 s之内实现装甲车底板裂纹等缺陷的快速检测。
    Abstract: In order to reduce the operating complexity of fault diagnosis and improve the defecting efficiency of defect detection in armored equipments, the infrared thermal wave technology is introduced to armored equipments of PLA, which has been used widely in equipment maintenance in other countries. Firstly, this paper briefly depicted the basic principles and characteristics of infrared thermal wave. Then, two main factors including signal to noise ratio (SNR) and thermal excitation influencing the detection results were analyzed in detail. Finally, the experiments for fault diagnosis and defect detection were carried out. Experimental results show the engine power insufficiency can be positioned accurately without disassemble and the armored plate crack can be detected fast within 3.5s by means of this method.
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    • 参考文献(1)
  • ［1］王迅,金万平,张存林,等.红外热波无损检测技术及其进展［J］.无损检测,2004, 26(10):497-501.
    WANG Xun, JIN Wan-ping, ZHANG Cun-lin, et al. Actuality & evolvement of infrared thermal wave nondestructive imaging technology［J］.Nondestructive Testing,2004,26(10):497-501.(in Chinese with an English abstract)
    ［2］FAVRO L D, NEWAZ G M, THOMAS R L, et al. Progress in thermosonic crack detection for nondestructive evaluation ［C］. USA, Virginia， 2002.
    ［3］MALDAGUE X P,CIELO P, POUSSART D, et al. Transient thermography NDE of turbine blades［J］. SPIE， 1990,1313:161-171.
    ［4］谢兴盛,颜芳,陆佳佳.红外热波无损检测技术在涡轮叶片探伤中的应用［J］.红外技术,2007,29(9):552-555.
    XIE Xing-sheng, YAN Fang, LU Jia-jia, et al. The applications of thermal wave NDT in turbine blades testing ［J］. Infrared Technology, 2007,29(9):552-555. (in Chinese with an English abstract)
    ［5］RENSHAW J,CHEN J C, HOLLAND S D, et al. The sources of heat generation in vibrothermography ［J］. NDT&E International,  2011, 44:736-739.
    ［6］FAVRO L D, HAN X, OUYANG Z, et al. Infrared imaging of defects heated by a sonic pulse ［J］. Review of Scientific Instruments, 2000, 71(6):2418-2421.
    ［7］赵石彬,赵佳,张存林,等.红外热波无损检测中材料表面下缺陷类型识别的有限元模拟及分析［J］.应用光学,2007,28(5):559-563.
    ZHAO Shi-bin, ZHAO Jia, ZHANG Cun-lin, et al. Finite element simulation and analysis for type identification of defects under material surfaces in infrared thermal wave nondestructive detection［J］.Journal of Applied Optics, 2007,28(5):559-563. (in Chinese with an English abstract)
    ［8］冯辅周,张超省,袁建,等.超声红外热像技术中裂纹的识别和重构,［J］.无损检测.2011,26(5): 11-19.
    FENG Fu-zhou, ZHANG Chao-sheng, YUAN Jian, et al. Identification and reconstruction of cracks in ultrasonic IR imaging［J］.Nondestructive Testing,2011,26(5): 11-19. (in Chinese with an English abstract.
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  • 刊出日期:  2012-09-14

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