轻量化铝反射镜拓扑优化与加工试验研究

Topological optimization and machining experiment of lightweight aluminum mirror

  • 摘要: 铝反射镜在航空航天和空间遥感卫星领域中广泛应用,为了提高铝反射镜的轻量化率, 降低民用商业遥感卫星的发射成本,设计了一种背部开放式、三角形孔结构和三点支撑形式的轻量化铝反射镜。在此结构基础上,首先以质量最小为优化目标,以反射镜背部加强筋的厚度和加强筋的布局为优化对象,以柔度最小为响应约束,应用有限元法对反射镜背部加强筋的厚度进行尺寸优化和加强筋的布局进行拓扑优化,得到的铝反射镜轻量化率超过63%;然后设计了工装夹具进行单点金刚石车削加工试验;最后使用激光干涉仪检测反射镜的面形精度。检测结果表明:反射镜的面形值PV(peak to valley)为1.48 μm,能够满足民用商业遥感卫星的使用要求。

     

    Abstract: Aluminum mirrors are widely used in aerospace and space remote sensing satellites. In order to improve the lightweight rate of aluminum mirrors and reduce the launch cost of commercial remote sensing satellites, a lightweight aluminum mirror with open back, triangular hole structure and three-point support was designed. Based on this structure, firstly, with the minimum mass as the optimization objective, the thickness and layout of the stiffener on the back of the mirror as the optimization object, and the minimum flexibility as the response constraint, the finite element method was used to optimize the size of the thickness of the stiffener on the back of the mirror and the topology optimization of the layout of the stiffener, and the lightweight rate of the aluminum mirror exceeded 63%. Then, the fixture was designed to carry out the single point diamond turning test. Finally, the surface shape accuracy of the mirror was measured by laser interferometer. The results show that the surface shape value of the mirror is PV(peak to valley) 1.48 μm, which can meet the requirements of commercial remote sensing satellites.

     

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