采用非接触式预热对模压红外透镜雾斑的影响

Effect of non-contact preheating on fog spots of molded infrared lenses

  • 摘要: 非球面红外透镜模压成型时,通过提高成型阶段温度可缩短透镜压切时间,从而提高模压效率,但易在透镜表面产生雾斑,像造透镜不良。本文通过对透镜雾斑的形成机理进行分析,采用一种非接触式预热模压工艺降低透镜雾斑的形成,并在多站式模压机上进行模压实验,使用能谱仪对雾斑的元素进行检测和分析。在本次模压实验中采用非接触式预热方式,当预热间隙为1 mm时将成型温度由206℃提升至211℃,透镜表面无雾斑生成,并使压切时间缩短了21 s。实验结果表明,在多站式模压中采用非接触式预热方式,可以有效消除透镜雾斑的形成。检测结果表明,成型阶段透镜材料的挥发对雾斑的形成起主导作用。

     

    Abstract: When the aspheric infrared lens is molded, the lens press-cutting time can be shortened by increasing the temperature of the molding stage, thus improving the molding efficiency. However, it is easy to produce the fog spots on the lens surface, like a bad lens. Through the analysis of the formation mechanism of lens fog spots, a non-contact preheating molding process was adopted to reduce the formation of it, and the molding experiments were carried out on a multi-station molding press, in which the elements of fog spots were detected and analyzed by using an energy spectrometer. In this molding experiment, the non-contact preheating method was used to increase the molding temperature from 206℃ to 211℃ when the preheating gap was 1 mm, with no fog spots formed on the lens surface, and the press-cutting time was shortened by 21 s. The results show that the non-contact preheating method in the multi-station molding press can effectively eliminate the formation of lens fog spots. The test results show that the volatilization of the lens material in the molding stage plays a dominant role in the formation of fog spots.

     

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