数字图像相关方法检测铜/铝复层材料应变研究

Strain detection of copper/aluminum clad material based on digital image correlation method

  • 摘要: 针对传统应变检测方法中存在的操作过程复杂、无法实现实时测量和受环境影响较大等问题,采用数字图像相关(DIC)方法对铜/铝复层板及其组分材料拉伸过程中的应变数值进行实时测量,将该测量结果与拉伸机获得结果、有限元模拟测量结果相互对比,结果表明:基于DIC方法和拉伸试验所得铜板、铝板及铜/铝复层板的应变曲线很接近;DIC测量所得主应变与有限元模拟主应变具有较高一致性,且表面应变分布和最大主应变基本相同,其应变相差最大为0.442%,最小为0.008%;有限元模拟所得应变差值变化较大,最大变化为4.950%,DIC方法所得应变差值变化较小,最大变化为0.693%。在该基础上,通过引入应变差值来对比研究DIC方法和有限元方法所得结果精度,证明了DIC方法用于铜/铝复层板拉伸应变检测的可行性和优越性。

     

    Abstract: In view of the problems existing in the traditional strain detection methods, such as complex operation process, inability to realize real-time measurement and great influence by the environment, the digital image correlation (DIC) method was used to measure the strain values of copper/aluminum clad plate and its components during the tensile process, and the measured results were compared with those obtained by the stretching machine and the finite element simulation measurement. The results show that the strain curves of Cu plate, Al plate and Cu/Al clad plate obtained by DIC method and tensile test are very similar. The principal strain measured by DIC method has a high consistency with that simulated by finite element method, and the surface strain distribution is basically the same as the maximum principal strain, with a maximum difference of 0.442 % and a minimum of 0.008 %. The strain differences obtained by finite element simulation has a large variation with the maximum variation of 4.950 %, while that obtained by DIC method has a small variation with the maximum variation of 0.693 %. On this basis, the precision of DIC method and finite element method was studied by introducing strain differences, which verified the feasibility and superiority of the DIC method for the tensile strain detection of Cu/Al clad plate.

     

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